2 Lanes High Speed Dinner Napkin Machine with 2 colors printing

Application

This this 2 lanes dinner napkin machine is mainly used to automatically fold, emboss, print, cut and count 1/8 fold dinner napkins, 1/6 book fold dinner napkins, lowfold dispenser napkin, nonwoven airlaid napkins and MG paper napkins etc. It adopts vacuum folding style. The mainly function of this machine is to manufacture plain, embossed and LOGO printed and laminated dinner tissue paper napkins. It has 2 lanes output and can run at very high speed up to 1000 sheets per minute. It is an ideal equipment to manufacture away-from-home tissue paper products.

 Advantage:

1 Two lanes

2 high speed up to 1000 sheet/min

3 Embossed and printed and laminated

4 Two colors printing

5 vacuum fold 1/8 book fold

 

Quick details:

1 Size 330x330mm

2 Steel to paper embossing unit

3 Two lanes output

4 Vacuum fold 1/8 1/8 fold

Technical parameters as below

 

Model	ACE-DNM-2L
Output type	2 lanes
Folding speed	1000 piece/min, depending on the paper quality and napkin size.
Raw paper	13-20g/m2 2-ply, 16-45g/m2 1-ply, wooden pulp paper or nonwoven airlaid. Other sizes please specify.
Jumbo roll size	≤ 660mm x Φ1200mm (Depends on your napkin size, customized)
Napkin unfolded size	330mm x 330mm or Customized.
Napkin folded size	82mm x 165mm One size is fixed. One napkin size is adjustable, by paper roll width.
Folding type	Vacuum folding 1/8 1/6 fold.
Embossing unit	1- Steel to paper(wool), Male to female. (Steel to steel is available.) 2- Embossing pattern can be any LOGO, brand name, flowers etc. 3- Embossing pattern can be customized by client or recommended by us 4- Controlled by screws, mechanical pressing type. Cylinder type is optional.
Printing unit	1- Flexo printing type. 2- Printing colors customized up to 8 colors. 3- Printing Logo is changeable. You just need to change the Printing Rubber only. 4- Anilox printing roll. 5- Printing roll is adjustable. 6- Ink printing system to be negotiated.
Tension control	Speedless Tension control unit to fit the machine for paper of different quaity and different gsm. With automatic web guiding system. With automatic web tension control system.
Calendar unit	Make the napkin softer.
Counting	Automatic counting unit
Emergent stop	Emergent stop unit to inspect any paper breaks, paper jams.
Paper feeding	Synchronizer for feeding paper
Power	7.5Kw for main motor, 11kw for vacuum pump  (3-phase AC380V 50Hz or customized)
Machine size	7x2x2m
Weight	4000KG
Videos and photos available.

 

Specification:

Finished unfolding size	240*240mm	300*300mm	330*330mm	400*400mm
Finished folding size	120*120mm	150*150mm	165*165mm	200*200mm
Base paper diameter	1100mm
Base paper core diameter	76.2mm
Processing capacity	400~500pcs/min
Embossing unit	Steel roller and wool roll
Counting system	Electronic counter
Equipment power	4.5KW
Machine size	5200*700*1500mm

  

DNM-2L  Two Lanes High Speed vacuum fold dinner napkin Machine

Technical parameter:

A. back stand

1.    Parent roll specification: single or double plies tissue paper.

2.    Parent roll size: ≤Φ1100 x 660mm (330mm * 2lanes = 660mm)   Diameter x Width

3.    Core inner diameter: 76mm

 

B. Feeding Section

1.    With One jumbo roll stand.

2.    Pneumatic cylinder control

3.    Stepless adjusting speed to control web-tension of paper.

4.    Auto adjustment setting

5.    With pneumatic system to automatically load jumbo rolls.

 

C.    Embossing Section

1.    One set of steel to paper embossing unit. (Embossing pattern provided by client or recommend by us)

2.    Mechanical press type or pneumatic control.

 

D.    Printing Section (advanced design.)

1.    With 2 colors flexo-graphic printer section.

2.    Printing unit with driven by timing belts to make printing more precise.

3.    Simple and easy adjustment of horizontal and longitudinal registration by turning hand wheel.

4.    With automatic printing roller disconnection device during machine stop. If the machine stops, the roller will automatically disconnect with the printing unit, controlled by pneumatic system.

5.    The printing plate roller can be adjustable or disassembled from the printing unit, much easier for the operator to attach the printing rubber plates or clean the roller.

6.    Both sides of Anilox roll & Rubber roll with buffer for anti-spill cover to stop the ink spilling out of the ink tank and spraying somewhere.

7.    The printer is equipped with cover on the in tank to prevent the inks spilling out of the ink tanks.

8.    With printing ink reservoir for reserve dropping ink and avoid ink dropping on machine or place to keep environment clean.

 

E.    Folding Section

1.    Unfolded size:  33x330mm

2.    Folded size:     82x165mm

3.    Fold type: 1/8 1/6 fold and mechanical fold.

4.    Synchronizer for feeding paper

5.    The gap between 2 folding cylinders can be adjustable to fit for papers of different gsm and different quality.

6.    With 4lanes output delivery.

7.    Capacity: about 400-500 piece/min/lane x 2lanes = 1000 piece/min total, depending on paper quality, gsm and workers operation.

8.    With automatic counting unit. With single tissue pop up every count.

9.    Automatic counting function: counting range: 0-9999 sheet per count, adjustable.

 

C.    Control system

1.    Controlled by Taiwan DELTA inverter, NOT like others using inferior buttons which is bad.

2.    With variable frequency speed control motor, NOT like others use electric magnetic speed regulation motor which is bad.

3.    With alarm system when the machine starts or paper breaks or emergency stops.

4.    With JOG function.

5.    With emergency stop function.

6.    With auto sensors for detecting paper breaks or used up. Machine will automatically stop if paper breaks or used up.

7.    Famous brand motor.

8.    Power: 7.5Kw for main motor, 11kw for vacuum pump (3-phase 380V 50Hz or customized)

9.    Pressure: 0.5MPa.

10.  Machine size: 7x2x2(M)

11.  Weight: about 4500 kg

 

D.    Important parts:

1.    Taiwan DELTA Inverter. Much easier for operation. (Other companies use only buttons and even all inferior buttons, easy to damage. And they use Elctromagnetic speed control, easy to get broken.)

2.    Japan Omron sensors for detecting paper break. (Other companies use inferior brands)

3.    Franch Schneider electrical parts like breakers, contactors and relays. (Other companies inferior brands made in China)

4.    French Schneider buttons  (Other companies use bad quality buttons)

5.    The best China bearings, even Japan NSK bearings for the main aprts.   (Other companies use cheap inferior brands bearings)

6.    Taiwan Airtac cylinders.  (Other companies use not that good brand)

7.    The best brand motor made in China. (Other companies inferior brand)

8.    Stronger structure and better quality parts than others. Complete thickened wallboard steel plate structure to ensure high speed running, no vibration.

 

Free spare parts

1.    Plastic tuckers. 4pcs

2.    Band saws 4pcs

3.    Timing belt 1 pc each type

4.    tool kit

 

 

 

Configuration:

Bearings	NSK
PLC	Siemens
Inverter	Siemens
Touch screen	Siemens
Auto web guide	Italy Best
Auto tension system	Like
Steel	High Speed steel
Anilox	Ceramix

 

 

 

 

 

FAQ

Q: Are you trading company or manufacturer

A: We are factory.

Q: How long is your delivery time?

A: Generally it is 5-10 days if the goods are in stock. or it is 60-90 days if the goods are not in stock, it is according to quantity.

Q: Do you provide samples ? is it free or extra ?

A: Yes, we could offer the sample for free charge but do not pay the cost of freight.

Q: What is your terms of payment ?

A: Payment<=1000USD, 100% in advance. Payment>=1000USD, 30% T/T in advance ,balance before shippment.

 

 

 

Sample made by this tissue napkin machine: